NMT Ltd.
Corporate Communications Department
NMT High-Speed Low-Temperature-Rise Stainless Steel Bearings Long-Term Stable Anti-Jamming Bearings for High-Rotation-Speed Equipment
With the iterative upgrading of automation equipment towards high speed and high efficiency, continuous high-speed operation has become the mainstream production condition. Devices such as high-speed servo motors, high-speed sorting assembly lines, high-speed cutting equipment, precision high-speed transmission modules and micro high-speed intelligent equipment have long been in harsh conditions of ultra-high rotation speed, high-frequency continuous operation and continuous friction heat generation. Limited by insufficient processing accuracy, unreasonable internal gap matching and defective lubrication systems, ordinary bearings have large friction resistance during high-speed operation, resulting in rapid heat accumulation and temperature rise in a short time.
Chain failures caused by high-speed temperature rise are the core bottleneck restricting the production capacity of high-speed equipment. Sustained temperature increase will cause lubricating grease to dilute, carbonize and drain rapidly, leading to dry friction and abnormal noise of bearings. Thermal expansion of materials tightens internal gaps, causing stuttering, locking and shutdown burnout failures. Long-term high-speed thermal circulation accelerates raceway fatigue wear, resulting in reduced equipment speed, decreased transmission accuracy and equipment jitter deviation. These problems frequently interrupt the production rhythm of high-speed production lines, and even cause motor burnout, module scrapping and high maintenance and replacement costs, seriously affecting the continuous operating efficiency of high-speed equipment.
Tailor-made for high-speed working conditions, NMT high-speed low-temperature-rise anti-locking stainless steel bearings abandon the generalized design of ordinary bearings and take "low friction, low temperature rise, high rotation speed and thermal attenuation resistance" as the core R&D standard. Adopting ultra-smooth mirror ultra-precision ground raceways, the products greatly reduce the rolling friction coefficient of steel balls and minimize friction heat generation during high-speed operation from the source. The micron-level precise internal gap ratio adapts to the thermal expansion characteristics of high speed, reserves reasonable thermal deformation space, and completely eliminates locking and jamming problems caused by thermal expansion during high-speed operation.
Equipped with a low-resistance and heat-resistant special lubrication system for high-speed equipment, the grease has strong adhesion, high temperature resistance and is not easy to carbonize and drain. It can maintain uniform oil film isolation under ultra-high-speed continuous operation, continuously reduce friction temperature rise and avoid dry friction failure. Optimized with a lightweight and high-stability cage structure, it reduces structural micro-friction and rotating resistance during high-speed operation, raises the speed limit, and realizes long-term high-speed stable operation with controllable temperature rise and non-attenuating performance. The high-quality stainless steel precision material has excellent thermal stability, is not easy to deform and fatigue under high-speed thermal cycle conditions, and maintains long-term high-speed transmission accuracy.
Overcoming the defects of ordinary bearings such as easy heat generation, easy locking and rapid speed attenuation at high speed, NMT special high-speed bearings realize low-friction temperature control, jitter-free high-speed operation and long-term failure-free performance. They perfectly adapt to various 24-hour high-speed continuous production equipment, effectively reduce the failure shutdown rate of high-speed equipment, extend the high-speed service life of bearings, cut down equipment maintenance costs, and support efficient, continuous and stable full-load operation of high-speed automatic production lines.
Core Advantages
Ultra-low friction and low temperature rise. Mirror ultra-precision raceways greatly reduce rolling resistance, minimize heat accumulation during high-speed operation, and keep the overall temperature controllable without sharp rise.
High-speed anti-locking structure. Micron-level precise gap matching adapts to thermal expansion deformation and eliminates stuttering, locking and burnout failures during high-speed operation.
Heat-resistant long-term lubrication. Special high-speed high-temperature resistant grease is not easy to carbonize and drain, continuously isolates friction and avoids dry friction failure and abnormal noise.
Stable high-speed performance. The optimized transmission structure raises the speed limit, with no speed attenuation or precision deviation during long-term high-speed operation.
Thermal fatigue and aging resistance. The high-quality stainless steel base material has strong thermal stability, resisting deformation and wear from repeated high-speed thermal cycles for longer service life.
Applications
High-speed servo motor equipment, high-speed automatic sorting assembly lines, precision high-speed cutting equipment, micro high-speed transmission modules, high-speed air supply and heat dissipation equipment, high-speed packaging automation equipment, precision high-speed detection equipment, small high-speed intelligent transmission devices, high-speed light industry automation equipment
Manufacturing Technology
Adopting exclusive Japanese high-speed precision manufacturing technology, NMT high-speed low-temperature-rise bearings select high-heat-resistance and high-stability stainless steel raw materials and strengthen the thermal stability of materials through stress-relief heat treatment. The raceways undergo multiple nano-level mirror ultra-precision grinding to optimize rolling tracks and friction coefficients and precisely calibrate internal high-speed matching gaps. Lightweight and high-strength cages are adopted for precision assembly, filled with special high-speed heat-resistant and anti-carbonization lubricating grease. All products are processed in a dust-free and constant-temperature environment, and pass ultra-long high-speed continuous operation test, temperature rise monitoring test, high-speed thermal cycle fatigue test and extreme working condition anti-locking test before delivery, fully ensuring low heat generation, high stability and long service life under high-speed working conditions.
Product Series
High-speed low-temperature-rise deep groove ball bearings, micro high-speed precision bearings, special high-speed motor bearings, high-speed assembly line anti-jamming bearings, heat-resistant anti-carbonization high-speed bearings, low-friction high-speed transmission bearings, non-standard customized bearings for high-speed working conditions. The full series covers high and low power high-speed transmission equipment and adapts to strict working conditions of full-scene high-speed continuous operation.
Global Service
Focusing on the supporting field of global high-speed automation equipment, NMT provides exclusive high-speed bearing solutions for customers in the high-speed intelligent manufacturing and automatic assembly line industry relying on Japanese high-speed precision processing technology and strict high-speed temperature rise detection standards. We support high-speed working condition selection and adaptation, extreme speed customization, batch spot supply, transnational technical docking and after-sales maintenance services, helping enterprises improve equipment high-speed operating efficiency, eliminate high-speed locking failures and reduce operation and maintenance loss of high-speed equipment.