NMT Ltd.
Corporate Communications Department
NMT Precision Bearings | Every Precise Robot Movement Begins with a Silent Contact – Defining Reliability in Precision Transmission with Ultimate Craftsmanship
1. Temperature Record in the Corner of the Exhibition Stand
At a robotics exhibition in a certain year, the gazes of the onlookers were mostly drawn to a mechanical arm that moved gracefully - its joint movements were as smooth as flowing water, and each extension and rotation was so precise as to be truly astonishing.
Few people noticed that in one corner of the exhibition stand, there was a Japanese engineer from NMT. He was neither explaining to the customers nor distributing materials. He was simply staring intently at a series of real-time fluctuating numbers on the tablet - those were the temperature rise data of the bearings located inside the joints of the robotic arm.
For NMT, each precise positioning of the robot begins with the silent and intimate contact between the roller and the raceway. And the quality of this contact will ultimately be reflected in seemingly mundane data such as temperature, vibration, and torque fluctuations. The engineers of NMT believe: Good bearings do not need explanations; the data will speak for themselves.
II. The Triple Paradox of Robot Joints
Today's design of robot joints is being pushed to the wall by three contradictory factors.
The space is getting smaller - the installation space for some of the joints of the collaborative robot has been reduced to less than 5 millimeters, and the traditional bearing solution simply won't fit.
The precision is getting higher and higher - the positioning error needs to be controlled below 0.001 millimeters in order to ensure the smoothness and naturalness of the movement.
The working conditions are becoming increasingly complex - frequent start-stop operations, multiple load combinations, and lightweight requirements - each of these factors makes the selection of bearings a challenging task.
Most brands choose to take a subtractive approach in terms of the motor and the casing to address these challenges. However, NMT from Japan has focused on the often-overlooked aspect of the bearing. Their logic is straightforward: The core of the joint is rotation, and the core of rotation is the bearing. Instead of making makeshift repairs at the periphery, it's better to go back to the source and solve the problem.
III. Cross Roller Bearings: Universal Precision Joint
In the product portfolio of NMT, cross roller bearings play a distinctive role - they are the kind of universal precision joints that "don't depend on the environment".
From the clean workshop to the casting and grinding workshop, NMT cross roller bearings can seamlessly switch without significantly altering the structure. This adaptability stems from a simple design principle: the cylindrical rollers are vertically and perpendicularly arranged at a 90-degree angle between the inner and outer rings. A single cross roller bearing can simultaneously bear radial load, axial load, and torque load. There is no need to stack multiple sets of bearings; just one set is sufficient.
The fast-change robot scenario is an extreme test of bearing accuracy. The interface of the reconfigurable robot requires frequent disassembly and assembly. After repeated installations of ordinary bearings, the threads or positioning surfaces will undergo plastic deformation, causing the reference to gradually drift. NMT integrates high-hardness positioning conical surfaces on the inner and outer rings of the cross-roller bearings. After precise matching grinding, it forms a self-centering rigid connection with the matching conical holes on the robot interface. Even after thousands of fast-change cycles, the installation position can still be reproduced to micrometer accuracy, and no incremental compensation for tightening torque is required at all. This design of transferring the positioning function from the housing to the bearing itself gives modular robots true plug-and-play flexibility.
The flexible pocket structure is another detail process of the NMT cross-roller bearing. Many bearings perform adequately at low speeds and heavy loads. However, when the rotational speed increases or the direction of movement frequently changes, collisions between the rollers and the cage will cause perceptible torque fluctuations. NMT has adopted a flexible pocket structure in the cage design, and has performed micro-millimeter spherical treatment on the end face of the rollers, enabling the rollers to smoothly re-establish contact when changing the rotation direction instead of suddenly being subjected to force through impact.
IV. Thrust cylindrical roller bearings: Expanding the load-bearing matrix in a confined space
In the shoulder joint or waist rotation support structure of robots, the space is extremely limited, yet it has to bear combined loads from multiple directions. Engineers often face a dilemma: To enhance the load-bearing capacity, they have to accept the bulkiness and sluggish response of the joint.
NMT overcame this deadlock with thrust cylindrical roller bearings. It pushed the diameter and quantity of the rollers to the limit allowed by the structure, creating a dense load-bearing matrix in the limited axial space. When the robot handled hundreds of kilograms of workpieces, the pressure was evenly distributed across each roller, with no single roller bearing the entire load.
The application of engineering plastics in the cage of the bearing demonstrates NMT's dual consideration of safety and lightweight. NMT replaced the traditional metal cage of the thrust cylindrical roller bearing with an enhanced and modified engineering plastic cage. This not only reduced the rotational inertia of the bearing itself, but more importantly, it also decreased the risk of damage in case of accidental jamming - when external force accidentally pushes the mechanical arm, the lightweight cage will not cause secondary damage to the rollers like the metal one would.
The low-speed oscillating condition is the most overlooked challenge for thrust cylindrical roller bearings. NMT has a unique understanding of this issue: they discovered that lubricating grease is easily squeezed out of the contact area under micro-operation conditions, causing direct metal contact and resulting in micro-wear. To address this problem, NMT machined directional-arranged tiny oil channels on the raceway surface, which can suck the lubricating grease back into the contact area like a pump as the rollers pass over.
V. Uniform-section thin-walled bearings: High rigidity under thin-walled conditions
In the lightweight competition of robot joints, most brands choose to subtract from the motor and the housing. However, NMT turned its attention to the often-overlooked bearing section.
The core concept of the uniform-section thin-walled bearing is: using a constant cross-section to accommodate the changing inner diameter, and achieving high rigidity under thin-walled conditions through precise manufacturing. Ordinary bearings increase the wall thickness to gain bearing capacity, while the uniform-section series products of NMT maintain the consistency of the inner and outer ring dimensions on an extremely thin cross-section. From the wrist joint of a collaborative robot with a diameter of less than 50 millimeters to the rotating base with a diameter of over 300 millimeters, the same installation logic can be applied.
The NMT approach involves introducing a deep cooling treatment process during the heat treatment stage, which makes the microstructure of the bearing steel more dense and stable, thereby enabling the extraction of the maximum possible rigidity reserve within a thickness of several millimeters. When the six-axis robot is fully loaded and running at high speed, the slight elastic deformation between the inner and outer rings of the bearing is precisely controlled within an extremely narrow range, ensuring that the end-point repeatability accuracy does not drift due to changes in load.
When many users first come into contact with NMT bearings, their most immediate impression is: that delicate touch, not the awkwardness resulting from forced assembly, but the natural harmony achieved through precise matching. Behind this touch lies NMT's ultimate pursuit of the microscopic alignment between the rolling elements and the raceways.
The rise of humanoid robots has added new practical significance to thin-walled bearings. The compactness, lightweight design and integration requirements for joints at the wrist, ankle and hip have set unprecedented demands, and traditional bearing solutions often fail to meet these requirements. However, NMT, leveraging its years of technological accumulation, is providing reliable support for this emerging field.
VI. Angular Contact Ball Bearings: Achieving a Balance Between Dynamic Precision and Durability
Whether it is the frequent impacts endured by the welding robot or the strict requirements for trajectory smoothness imposed by the gluing robot, NMT's angular contact ball bearings can always find a balanced solution between dynamic precision and durability.
This balance is first manifested in its management approach towards the contact angle. NMT precisely calculates the contact angle to optimize the internal load distribution, enabling the bearing to simultaneously withstand combined radial and axial loads. The product is processed in a precisely controlled, temperature-stable, and dust-free precision workshop. It undergoes fully automatic grinding and ultra-finishing processes, with extremely strict control over key dimension tolerances. Products of P4, P2 levels, and even higher precision grades can meet the extremely demanding requirements for rotational accuracy and high-speed stability.
The non-magnetic solution is the unique competitive advantage of NMT angular contact ball bearings in specific fields. In environments with strong magnetic fields such as nuclear magnetic resonance scanning rooms, NMT uses non-magnetic silicon nitride ceramics as the rolling element material, combined with fully austenitic stainless steel rings, to make the overall magnetic permeability of the bearing extremely low.
VII. Certainty: The Scarcest Quality in Precision Transmission
Looking back at the engineer in that corner of the exhibition venue. The series of temperature data he was staring at was actually answering a very simple question: Is every rotation of this robot reliable?
In the world of robots, the most valuable asset is not computing power, nor sensors, but predictability. Even if an industrial robot has the most advanced algorithms and the most sensitive vision system, if the bearings at the joints cannot ensure that each rotation is precisely replicated, all the efforts at the higher levels will come to nothing at the last mile.
In the manufacturing logic of NMT, there is a clear belief: precision is not measured but grows through process control. The production line adopts a fully closed-loop control ultra-precision grinding system, equipped with an online measurement device with nanometer-level resolution, which continuously monitors and corrects processing parameters to ensure that the shape precision of the bearing ring groove reaches the sub-micron level. Each steel ball undergoes multi-spectrum screening and surface ultra-finishing treatment.
The engineers of NMT will repeatedly simulate the load changes of the robot's joints in various postures, and then make targeted optimizations in terms of the curvature of the raceway, the structure of the cage, and the selection of lubricating grease. Therefore, when the NMT bearing is actually installed in the robot, it is like a soldier who has already familiarized himself with the battlefield. No matter how the load changes, it can handle it calmly.
VIII. Conclusion: Unobtrusive Intimate Contact
The name "NMT" of Japan's company, in the robotics industry, is not known for its noisy marketing. Its presence is more evident in those unseen aspects - the temperature records in the corners of the exhibition stands, the uniform contact marks inside the reducer, and the still-new raceway surfaces after continuous operation for several years.
Every precise positioning of the robot begins with the silent and intimate contact between the roller and the raceway. What NMT does is to make this contact as quiet, as precise, and as reliable as possible - so quiet that no one notices its presence, and so precise that every rotation is trustworthy.
NMT - During rotation, stability and precision are achieved simultaneously.